Breaker Size Calculator
Split continuous and noncontinuous current, apply the 125% treatment only where it belongs, and screen the next standard OCPD rating.
How to Use
- Split the load correctly - Enter current expected for less than three hours in the noncontinuous field and current expected at maximum for three hours or more in the continuous field when the NEC definition applies.
- Let the calculator do the 125% step - Sizing current is noncontinuous amps + 125% of continuous amps. Do not multiply the continuous portion yourself before entering it.
- Read the result as a planning OCPD - The tool selects the next configured standard ampere rating at or above the calculated sizing current.
- Use the conductor screen carefully - It is only a basic ampacity screen. If the conductor carries the sizing current but is below the next standard OCPD, the result is marked for review rather than automatically passed or failed.
- Check equipment-specific rules - Motors, HVAC equipment, welders, transformers, appliances, generators, and other equipment can have dedicated OCPD rules or nameplate/listing instructions.
A 16 A continuous load plus an 8 A noncontinuous load produces a 28 A sizing current: 16 × 1.25 + 8 = 28 A. The next standard rating in the configured list is 30 A. That is a planning result, not permission to place a 30 A breaker on any conductor or equipment.
Keep the Two Load Buckets Separate
Why This Is Better Than “Amps × 1.25”
A mixed load can contain both continuous and noncontinuous current. Applying 125% to the whole load overstates the sizing current. Applying it to none of the continuous portion understates it. This calculator keeps the two buckets separate.
After the sizing current is calculated, the next standard ampere rating is selected from the configured sequence. That is still only one part of overcurrent-protection design. Conductor protection rules, equipment articles, nameplates, listed instructions, panel/device ratings, and the adopted code can control the final result.
The optional conductor screen intentionally distinguishes three outcomes: the conductor does not even carry the sizing current; it carries the sizing current but is below the selected standard OCPD and needs next-size-rule review; or its basic ampacity is at least the selected standard rating.
Examples
| Continuous | Noncontinuous | Sizing current | Next standard rating |
|---|---|---|---|
| 0 A | 22 A | 22.0 A | 25 A |
| 16 A | 8 A | 28.0 A | 30 A |
| 24 A | 0 A | 30.0 A | 30 A |
| 32 A | 10 A | 50.0 A | 50 A |
Examples show the generic load arithmetic and standard-rating step only. They are not equipment-specific installation recommendations.
Planning Method
The calculator performs two transparent steps:
Planning OCPD = First configured standard rating ≥ I_size
Actual-load utilization = (I_noncontinuous + I_continuous) ÷ selected rating × 100
The conductor screen compares basic configured ampacity with both the sizing current and the selected standard rating so an in-between case is not mislabeled as a simple pass.
Code Sources
- NEC 210.20(A) addresses branch-circuit overcurrent protection for continuous and noncontinuous loads using the noncontinuous load plus 125% of the continuous load, subject to the listed exceptions and equipment-specific provisions.NFPA 70 development record for 210.20(A)
- NEC 240.6(A) lists standard ampere ratings for fuses and inverse-time circuit breakers. A standard rating is not automatically suitable for every conductor, load, or item of equipment.NFPA 70 development record for 240.6(A)
Next Steps
Complete the circuit checks rather than stopping at a breaker number:
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